Its calculated for 64mm² (256 bit bus). For 384 its 32mm² more.IO and memory bus is already accounted on the GPU die size
So system with 40CU, Zen2, RT and 256bit bus would be ~340mm².
For system with 384bit bus we are looking at ~370mm² without adding any new CUs and front end, so ~400mm2+ is safe bet.
Is this achievable or is PS4 die size (bigger then Pro) much more likely to be used on more expensive process and while packing SSD?
Remember, with 40CU Navi XT and 8GB of RAM we are already well over console TDP (225W, historical at that).
So with 8GB more you can add another 16W more. Zen2 is another ~30-35W. Which brings us to total of 225 + 16W (additional 8GB) + 30W Zen 2 = 271W at LEAST.
I think your math is of tbh.